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Pneumatic Conveying of Ammonium Sulphate Powder for a Fertilizer Company

Challenges in Conveying Ammonium Sulphate

1. Corrosiveness: Ammonium sulfate is a highly corrosive material, and can cause damage to the traditional mechanical conveying (Belt/Screw) system if not handled properly. This can result in leaks, clogs, and reduced system efficiency.

2. Dustiness: Ammonium sulfate powder is a fine and dusty material, which can cause difficulties in handling and transportation. This dust can cause respiratory problems for workers, and can also result in clogging of the conveying system.

3. Explosive hazard: Ammonium sulfate powder is flammable, and can pose an explosion risk if not handled properly. This requires careful control of the conveying process and appropriate safety measures to minimize the risk of fire or explosion.

4. Blockages: Ammonium sulfate powder can clog the conveying system, leading to reduced efficiency and potential system damage. To minimize this risk, the conveying system must be designed with appropriate discharge and collection systems, and regular maintenance must be carried out to ensure smooth operation.

5. Moisture sensitivity: Ammonium sulfate powder is highly sensitive to moisture, and can deteriorate if exposed to damp conditions.

Solution thru Pneumatic Conveying 

Pneumatic conveying is a method of transporting ammonium sulfate powder through a closed system using air pressure. This method has several benefits, including:

1. Efficiency: Pneumatic conveying allows for quick and efficient transportation of ammonium sulfate powder, reducing the amount of time and labor required for manual handling.

2. Accuracy: Pneumatic conveying systems can be precisely controlled, ensuring accurate and consistent delivery of ammonium sulfate powder to the desired location.

3. Hygiene: The closed system of pneumatic conveying minimizes exposure to contaminants, ensuring the ammonium sulfate powder remains pure and free from external impurities.

4. Cost-effectiveness: Pneumatic conveying is often more cost-effective than manual handling, as it reduces the need for labor and minimizes waste through precise control of the conveying process.

5. Space savings: Pneumatic conveying systems are compact, reducing the amount of floor space required for transportation, and allowing for efficient use of available space.

6. Flexibility: Pneumatic conveying systems can be easily integrated into existing production processes, and can be easily adjusted to accommodate changes in production needs.

Overall, pneumatic conveying offers a safe, efficient, and cost-effective solution for the transportation of ammonium sulfate powder within production processes.

Video Link
Ammonium Sulphate Pick up from Hopper

Connect with Our Expert

Mr Anurag Gupta 

anurag.g@harshindustrial.com

+91 9824051987