The wind power manufacturing industry requires particular cleanliness and precision, especially during processes such as molding, sanding, trimming, cutting, and grinding. Dust collectors manufactured by HIS Pumps & Systems assist in maintaining the desired level of effectiveness, safety, and cleanliness of the workplace for such activities.
Our ATEX-certified dust collectors provide additional safety, reliability, and compliance benefits, making them ideal for handling hazardous environments, including explosive dusts such as carbon fiber.
How Our Dust Collectors Enhance Key Manufacturing Stages
- Molding
During the molding process, large amounts of dust and fine particles are generated as materials are shaped into wind turbine components. Our ATEX Zone 22 certified dust collectors handle high dust volumes, effectively capturing particles at the source. This containment prevents dust from settling on equipment or surfaces, reducing the risk of equipment wear and ensuring a pristine molding environment. - Sanding
Wind turbine blades require refinement through sanding, which generates a lot of fine dust hazardous to workers and machinery nearby. Our ATEX dust collectors utilize advanced filtration systems to trap airborne pollutants, improving air quality and promoting the wellbeing of those on the shop floor. They are specially built for ignition hazard prevention in areas with combustible dust, which is the case in many different environments, making them able to create a much safer work environment, as well as meeting and exceeding all safety standards. - Trimming and Cutting
Precision is paramount in trimming and cutting wind turbine components. Dust from these processes can obscure visibility and affect accuracy. ATEX-compliant dust collectors from HIS keep workspaces clear, continuously extracting dust and debris. This reduces the risk of dust explosions while improving visibility for cleaner cuts, reduced material wastage, and greater production efficiency. - Grinding
Grinding smoothens surfaces and ensures the final specifications of turbine components. However, it creates heavy particulate matter that can hinder equipment performance and degrade product quality. ATEX-certified dust collectors capture dense dust generated during grinding, preserving the functionality of equipment while ensuring a clean, safe work area.
Why Wind Power Manufacturers Choose HIS Dust Collectors
- ATEX Certification for Zone 22: HIS dust collectors are certified to handle combustible dust safely in potentially explosive environments, such as those containing carbon fiber particles.
- Enhanced Productivity: Continuous dust extraction reduces interruptions, lowering downtime and maintenance.
- Operator Safety: HIS dust collectors improve air quality by removing hazardous particulates, protecting workers' health.
- Precision and Quality Control: Clean environments prevent contamination, ensuring higher quality and consistency in finished products.
- Extended Equipment Life: By minimizing dust accumulation, ATEX-certified dust collectors reduce equipment wear, prolonging machinery lifespan.
Key Differences:
|
Feature |
ATEX-Certified Dust Collectors |
Other Dust Collectors |
|
Explosion Safety |
Designed to prevent ignition in explosive atmospheres, using antistatic components, spark-proof designs, and explosion-proof construction. |
Not equipped for ignition prevention; suitable only for standard dust removal. |
|
Filtration System |
Dual filtration (M-class and H14 HEPA) ensures high efficiency and safety against combustible dust penetration. |
Single-stage filtration, sufficient for non-hazardous environments but inadequate for explosive dust control. |
|
Material and Build |
Constructed with AISI 304 or 316 stainless steel and antistatic coatings to minimize ignition risks. |
Standard materials suitable for non-hazardous applications, lack electrostatic discharge protection. |
|
Regulatory Compliance |
Meets full ATEX / IECEx compliance for Zone 22 / 21 or 20 operation. |
Not ATEX or IECEx compliant, do not use in Atmospheres with Explosive Dangers. |
|
Durability and Maintenance |
Engineered for 24/7 operations in harsh conditions with maintenance-free components. |
Requires frequent maintenance; not built for continuous use in critical environments. |
Transforming Wind Power Manufacturing with Clean Air Solutions
HIS Pumps & Systems focuses on assisting wind power manufacturers by providing dependable and effective dust management solutions suitable for every stage of production. Installing ATEX-certified dust collectors not only enhances production quality and efficiency but also ensures a safe, user-friendly environment for all.
For more details on our ATEX-compliant solutions, reach out to us today!
